Outstanding features of TQS
Layout Software Interface
The Layout Software Interface of TQS serialisation and aggregation solutions enables connection to any layout management software on the market. Thus, in addition to the possibility of creating different layouts directly on TQS machines, this new feature also allows creation of layouts directly from a desktop computer, via external layout management software. TQS machines can connect to an external layout software via a site management system (L3); the layouts can be stored directly into the Enterprise Resource Planning (ERP) system. The layout software can be any software program that offers complete layout lifecycle control from design and approval to layout production.
Optimizing layout design, administration, and approval processes
LSI offers significant benefits when a company has to create serialisation layouts at multiple sites. In this usage case, layout management software can act as the centralised point of access for all authorised users. This thereby allows synchronisation of layouts and templates across different locations. A layout created for a specific pack can be synchronised across all sites, sparing extra time and effort for creating duplicate layouts. This also prevents inconsistency of layout designs at different sites.
Reducing label layout complexity and enabling centralised layout templates
In addition to the flexible and intuitive operation with TQS ConfigureFast feature, LSI will optimize the ease of use even more. The image processing units get preset automatically to verify the layouts created in the external layout software. Thus, the print data will be assigned and the image processing task will be set up automatically, sparing the need to teach any subsystem separately. Using layout management software you can significantly reduce complexity when creating layouts and storing them directly in the ERP system. This option is an effective way to manage all layouts centrally and to prevent layout inconsistency and data silos.
Avoiding long layout set-up times and machine downtime
Setting up a layout from a desktop computer, you avoid costly machine downtime, needed to create it in the machine interface. The print data is sent to the printer and to the cameras simultaneously. As opposed to other solutions on the market, this uncomplicated process saves you the complex error-prone configuration of the individual units. Thus, the user saves time by working in just one central software. LSI also enables the simultaneous sending of the layouts to the serialisation and aggregation machines on all the lines. This spares you redundant layout creation on different lines. LSI allows you to modify an already existing order in a fast and straightforward way. This function is especially important to be agile and react to layout changes as quickly as possible.
ConfigureFast: For Very Easy, Fast Operation
Intuitive and ideal to operate, thanks to ConfigureFast, TQS provides the greatest possible flexibility with very easy usage. With ConfigureFast the transport system, coding unit, camera, checkweigher and labeller are controlled from a single software package. For the operator this means convenient set-up and short changeover times on product change during which the usual lengthy changes in several different user interfaces are no longer required. This consistency covers all levels of aggregation.
High Precision Product Transport Ensures Optimal Print Quality
TQS: Open XML-Interfaces for Secure and Dependable Data Transport
No matter what your current IT structure looks like, you must always integrate the required or generated Track & Trace data. The following applies: The lower the number of optional modules to be installed, the better the system will operate.
TQS relies on the use of open XML standard interfaces, avoiding the creation of any proprietary island solutions. The TQS Line Manager gives you the lowest possible IT overhead. The job order data can be input directly into the machine. The Line Manager runs on any TQS module on the line and can easily and conveniently connect to a variety of Level 3 providers.
The core of the Line Manager is the production database which stores the data during the production operations. In the event of a temporary server and network infrastructure failure, the production line is secured by means of a local buffer memory. The permanent data storage is performed only in the Level 3 systems.
- Flexible database system for data management
- Standardised XML interface for maximum flexibility
- Easy site system connection for maximum productivity
Verification and In-Line Grading
All TQS serialisation machines (TQS-SP and TQS-HC-A) are designed with a function that checks the print quality of the printed codes in line. This control (grading) takes place continuously during throughput of the packages and is based on ISO/IEC 15415 (for 2D Codes) and 15416 (for 1D Codes).
This evaluation is a good indicator of the print quality and is useful as a trend indicator. In-line grading does not replace the full-scale, standardised verification of the printing results.
A central element of Track & Trace is the traceability of the products based on the serial number. A unique feature of TQS is the acquisition of additional product data beyond the relevant serialisation parameters. These include, e.g., the weight and the code quality, which are saved together with the serial number. This additional data can be used in a number of different ways to assess product quality and derive adequate measures.
Secure Remote Service for Minimum Downtime
Remote services in accordance with the highest possible security standards
As it is already the case with consumer goods, machines in pharmaceutical production environment are also subject to the trend towards digitisation and now allow connections to corporate networks and the Internet. For manufacturing pharmaceutical companies, WIPOTEC-OCS provides a secure remote service using the latest IT security standards to perform real-time services remotely. This development offers tremendous opportunities to speed up support service and minimize production downtime.
Your benefits a glance:
- Fewer downtimes of the production line due to faster fault diagnosis and rectification of faults
- Real-time support during commissioning, function tests and system diagnoses
- Lower service costs (no transfer costs or waiting times)
- Secure access due to firewall
Full data security due to firewall-based VPN remote service tool
To do this, WIPOTEC-OCS equips all TQS machines with an innovative and firewall-based VPN remote service tool. VPN stands for virtual private network and provides the option of establishing an encrypted connection via the Internet and at the same time guaranteeing data security. Use of the remote service tool increases the efficiency of maintenance and has the advantage of enabling secure remote connection of the TQS machines. The remote service tool integrates seamlessly in existing business IT on the system side. It is designed to protect the customer and ensure overall data integrity.
Only you have control over the scope of service and time of the remote access
WIPOTEC-OCS supports its customers when using the remote service tool by means of a secure smartcard login procedure. The connection is made via a web portal. To switch on the remote service, only your team can enable access to the TQS machine via a hardware switch in the control cabinet. In this way, you always have control over the scope and time of the remote access. A sophisticated security concept ensures that WIPOTEC-OCS can offers you remote services in accordance with the highest security standards.
Intelligent Systems for More Drug Safety
A key component in meeting European regulations regarding drug safety, is the application of a Tamper-Evident seal on every individual package. The Tamper-Evident seal can be implemented in various ways. The serialisation modules TQS-SP and TQS-HC-A use our very compact Tamper-Evident labeler to apply the safety seals. Our unique top belt system gives the necessary support to the packages.
In-Line Thermo Transfer Printing of Labels
It is necessary in some applications to provide the individual packages with an additional, country-specific label or vignette. This step is also performed in the TQS-SP and TQS-HC-A machines by means of space-saving labeling units. There is an option of using thermal transfer printing facilitates, for example, the flexible printing of batch data.
Safe and dependable Tamper-Evident seals
Maximum flexibility when printing country-specific labels
Future trends for the product control of liquid pharmaceuticals
High-precision weighing, labelling and serialization
- How to optimize your filling and packaging process.
- Weighing and checkweighing vials, syringes and ampoules as precisely as possible!
- Serialization – the next step to ensure the safety of Brite Stock Labeling.